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Quick Details

  • Product Type: Spray drying
  • Place of Origin: Jiangsu, China (Mainland)
  • Brand Name: Jinqiao
  • Model Number: LPG
  • After-sales Service Provided: Engineers available to service machinery overseas
  • Quality Management System: ISO9001:2008
  • Environment Management System: ISO14001:2004
  • Certificate: HACCP
  • Certificate 2: CE (Europe)
  • Credit Level: AAA

Packaging & Delivery

Packaging Details Export wooden case

                                  Multifunctional pellets machine

Working principle

The solution, emulsion, suspension liquid or slurry are sprayed into fine beads in the hot air, going down from the top of the drying chamber to the bottom, the water will be evaporated to and the product becomes powder or granular product.

Induce hot air from the top of drying tower, at the same time, pump the material liquid to the top of the tower by screw pump or peristaltic pump, the feeding solution becomes into fine beads or small droplets through the atomizer. When the droplets meet the high temperature hot air, the water will be evaporated immediately, and the material liquid is dried into dry product in a very short time, the product is discharged from the bottom of the drying tower, or from the cyclone (depend on the configuration). When the hot air contacts with the droplets, the temperature declines significantly, and the humidity increases greatly, and then will be exhausted by exhaust fan. The fine powder in the air will be collected through different separating devices

There’re different fine powder separation and recovery devices, such as cyclone (the common type and various combination type), bag filter, cyclone + bag filter, cyclone + wet scrubber, and bag filter + wet scrubber etc. We should different fine powder separation and recovery devices as per the characteristics of product and requirements of customer.

Depend on the product features and requirements, we might install secondary drying and cooling system (such as ZLG vibration fluid bed or pneumatic transportation), formulation system or powder sieving system etc after the spray dryer, or dehumidifier.

Applications

Food Industry: whole milk powder, cocoa milk powder, milk substitute, egg white (yolk), etc. armpit prion, Oats, chicken juice, instant tea, seasoning meat, protein, soybean, peanut protein, protein hydrolyzate, etc. Corn syrup, corn starch, glucose, pectin, maltose, potassium sorbate, pumpkin powder, etc.

Pharmaceutical products: Chinese traditional medicine extract (herb extract), medicine colloid, yeast, vitamins, antibiotics, amylase, lipase, etc.

Plastics resin: AB, ABS emulsion, urea-formaldehyde resin, phenolic resin, dense plastic (urea) formaldehyde resin, polyethylene, polyvinyl chloride, etc.

Detergent: advanced washing powder, normal washing powder, soap powder, soda powder, emulsifiers, brighteners, phosphoric acid agents.

Chemical Industry: Sodium fluoride (potassium), alkaline dyestuff and pigment, dye intermediates, Mn3O4, formic silica acid, catalyst, sulfuric acid agent, amino acids, silica, etc..

Ceramic: aluminum oxide, ceramic tile material, magnesium oxide, talc, etc.

 

 

Features

The designs of our spray dryer are advanced in China, as well as worldwide. If we compare the important parameters of our spray dryers and some famous brand in the world, such as final moisture content, color, flavor, particle size, solubility and bulk density etc, they are very close, or sometimes, ours are even a little better. A lot of customers have achieved their desired results with our equipment.

 

Technical parameters

 

Specifications

LPG-5

LPG-25

LPG-50

LPG-100

LPG-150

LPG-200

Air Inlet temperature

140-550 °C (depend on the product to be dried, and URS)

Air exhaust temperature

60-120 °C (depend on the product to be dried, and URS)

Nominal water evaporation capacity (Kg / h)

5

25

50

100

150

200

Heating method

High-pressure steam, or steam + electricity, or any kinds of fuel (diesel, natural gas, liquefied petroleum gas or coal, etc.), or solid fuel (any combustible material). Please specify.

Drying tower diameter (mm)

1100

1800

2150

2560

2860

3200

Overall Dimensions (m)

2×1.4×2.2

5×3×4

6×4×5

8×4×6

8×5×7

10×5×8

Product yield

95-99.9%,depend on the properties of the product and configurations

 

Specifications

LPG-300

LPG-500

LPG-600

LPG-750

LPG-1000

LPG-2000

Air Inlet temperature

140-550 °C (depend on the product to be dried, and URS)

Air exhaust temperature

60-120 °C (depend on the product to be dried, and URS)

Nominal water evaporation capacity (Kg / h)

300

500

600

750

1000

2000

Heating method

High-pressure steam, or steam + electricity, or any kinds of fuel (diesel, natural gas, liquefied petroleum gas or coal, etc.), or solid fuel (any combustible material). Please specify.

Drying tower diameter (mm)

3600

4300

4500

5000

6000

7600

Overall Dimensions (m)

Design as per configuration of the plant and URS

Product yield

95-99.9%,depend on the properties of the product and configurations

 

Notes for Inquiry:
1. Liquid material name and physical properties: solid contents (or moisture contents), viscosity, surface tension, PH value, etc. If there’s any other liquid, such as organic solvent, please specify the name and percentage clearly.
2. Product characteristics: final moisture content required, the range of particle size, and heat sensitive temperature etc.
3. Special requirements (if any): range of specific bulk density, color, and flavor etc.
4. Working capacity (kg/h or ton/h). If the capacity is based on per day, per month or per, please also indicate the working hours.

5. Heat source: it could be the pressure of steam, electricity, coal, oil, natural gas, LPG and other combustible materials.
6. Control requirements: the way to control the air inlet temperature, liquid supply system, pneumatic hammer etc, and the type of the system control (normal push button type, PLC+HMI, and PC system etc)

7. Fines collection type: depending on the product characters and environment protection requirements, we have following options, cyclone, bag filter, wet scrubber and their combinations.

8. Other special requirements: dimensions of the workshop, height limit and special electricity requirements etc.

Note:Customers might provide part of the above mentioned aspects. Other requirements, we should decide after making trials, or after technical discussion with the customer, or as per our experience



 

Changzhou Jinqiao Spray Drying and Engineering Co., Ltd

www.jlspray.com

 

 

 

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